Solutions Advisory
Digital twin
Digital Twin, Business Process (BPM) & Continuous Improvement Program
A cutting-edge solution designed to replicate and enhance your operational processes through digital simulation and ongoing optimization.
- Creates virtual replicas of physical objects or systems
- Monitors and analyzes real-world objects in real-time
- Identify potential issues before they become major problems
- Test out new ideas in a safe and controlled environment.
Benefits
- Improved Efficiency
- Reduced Costs
- Increased Safety
- Better Decision Making
- Enhanced Customer Experience
- Improved Innovation
Features
- Identify root causes and solve systemic issues from Goods-in to Goods-out
- Ensure key business processes utilize the maximum capabilities of existing technologies
- Optimize MRO workflows through virtual simulation, reducing trial-and-error in physical processes
- Continuously improve operational processes by leveraging data-driven insights
Facing Any of These Challenges?
Pain Points
Inefficient Repair Workflow due to Lack of Methodization
MROs often lack a structured process for methodizing their repair workflow to maximize efficiency. Without such a process, there is a missed opportunity to streamline operations, reduce costs, and improve the overall effectiveness of repair processes.
Searching for Tools Impacting Shopfloor Efficiencies
Technicians in MROs often spend significant time searching for tools on the shopfloor, resulting in delays of 30 minutes to 1 hour per work order. These inefficiencies directly impact customer turnaround times and can lead to dissatisfaction.
Manual Data Entry in Shipping and Receiving
A significant portion of units lack QR codes or integrations with customer systems, necessitating manual data input into the ERP. This process is error-prone and imposes a heavy administrative burden on MRO operations.
Solutions
Develop a standardized and methodized repair workflow to optimize efficiency, reduce operational costs, eliminate waste, and enhance repair process effectiveness.
Implement a digital tool tracking and management system using RFID and real-time
location tracking to help technicians quickly locate tools and streamline maintenance.
Introduce automated data capture solutions (barcode or RFID) to eliminate manual data entry, auto-populate repair order information, and improve data accuracy in shipping and receiving.
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